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Arc Flash Risk Assessment

What is an Arc Fault?

“An arc fault is a high-power discharge of electricity between two or more conductors. This discharge generates heat, which can break down a conductor's insulation and trigger an electrical fire. Arc faults can range in current from a few amps up to thousands of amps and are highly variable in strength and duration.”
Arc flash temperatures can reach or exceed 35,000 °F (19,400 °C) at the arc terminals. The surface temperature of the Sun is approximately 10,000 °F (5,600 °C)in comparison. The massive energy released in the fault rapidly vaporizes the metal conductors involved, blasting molten metal and expanding plasma outward with extraordinary force. During the arc flash, electrical energy vaporizes the metal, which changes from solid state to gas vapor, expanding it with explosive force. For example, when copper vaporizes it suddenly expands by a factor of 67,000 in volume.
The energy released in an arc flash incident, in a single phase-to-phase fault on a 480 V system with 20,000 (20kA) amps of fault current, the resulting power is 9.6 MW. If the fault lasts for 10 cycles at 50 Hz, the resulting energy would be 1.6 megajoules. For comparison, TNT releases 2175 J/g or more when detonated (a conventional value of 4,184 J/g is used for TNT equivalent). Thus, this fault energy is equivalent to 380 grams (approximately 0.8 pounds) of TNT.

Arc Flash Risk Assessment

VIR Consultancy has software tools to be able to comprehensively model any electrical power network to IEEE 1584-2018 (Standard on Arc Flash Studies) by applying simulated Phase to Phase and or Phase to Ground fault conditions. From the model we are then able to calculate the incident energy values (cal/cm2) and arc flash boundaries to determine the level of risk surrounding the electrical assets under evaluation.
From the data we are able to generate an Arc Flash Risk Report that determines risk, the severity (consequence) and the likelihood, as a means to be able to provide "reasonably practicable" recommendations around Arc Flash Mitigation that uses a combination of the Hierarchy of Arc Safety Controls in balance with a business's/clients level of acceptable risk and apply the selected safety controls back into the model to determine the residual risk in the system.

Did you know?

Under AS/NZS 61439 Low-voltage Switchgear and Control Gear Assemblies, arc fault containment and mitigation strategies are an optional specification, covered under AS/NZS 61439 Annex ZD that also references optional IEC TR 61641. The IEC arc fault containment test requirements are more descriptive and robust giving a higher level of safety protection.

In reference to the hierarchy of arc safety controls

FAQs for Arc Flash Risk Assessment

What is an Arc Flash?

An arc flash is a powerful electrical discharge that occurs between conductors, releasing intense heat and energy. Temperatures at the arc terminals can exceed 35,000°F, which is hotter than the surface of the sun. This energy rapidly vaporizes metal, creating explosive blasts of molten material and plasma. An arc flash can lead to severe injuries, equipment damage, and even fatalities.

Key Facts:

  • Temperatures can surpass 35,000°F.
  • Metal expands explosively when vaporized.
  • The energy released can be comparable to the force of TNT.

What risks are associated with Arc Flashes?

Arc flashes pose numerous risks, including:
  • Severe burns or injuries resulting from extreme heat or explosive blasts.
  • Damage to equipment, such as electrical panels or cables, leading to costly repairs or replacements.
  • Operational downtime, which may impact business continuity and profitability.
  • Legal liability in cases where safety regulations are not met.

What is an Arc Flash Risk Assessment?

An Arc Flash Risk Assessment evaluates your electrical systems to identify and mitigate arc flash hazards. Using advanced modeling software and in compliance with IEEE 1584-2018 standards, our team calculates critical metrics such as incident energy levels and arc flash boundaries. This assessment provides a comprehensive understanding of the risks surrounding your electrical assets and offers recommendations to enhance safety.

Why is an Arc Flash Risk Assessment important?

Conducting an Arc Flash Risk Assessment is essential for the following reasons:
  • Protect Your Workforce: Identify hazards and implement measures to prevent injuries caused by arc flashes.
  • Regulatory Compliance: Meet OSHA and other safety standards to ensure that your workplace adheres to legal requirements.
  • Operational Efficiency: Reduce risks of equipment failure, costly downtime, and operational disruptions.
  • Liability Avoidance: Demonstrating compliance with safety standards can protect your organization from financial and legal repercussions.

What are the recognized control measures for Arc Flash risk?

VIR Consultancy firmly believe in evaluating hierarchical safety control measures that are proportionate to the level of risk. Current business practice typically sets a minimum PPE (Personal Protective Equipment) standard when employees are to interact with power distribution systems. PPE is the cheapest solution with some significant disadvantages that need to be considered.
There are a number of alternate Arc Flash risk control measures that are much more effective and potential drive savings with business insurance premiums. VIR Consultancy can support your business to understand the options available to select the most practicable solution rather than lowest cost.

Why choose VIR Consultancy for an Arc Flash Risk Assessment?

VIR Consultancy brings expertise, precision, and reliability to every assessment. Here’s what sets us apart:
  • Advanced Software: We model your electrical network and provide precise data-backed insights.
  • Expertise: We adhere to the internationally recognized IEEE 1584-2018 framework.
  • Comprehensive Reporting: Our reports detail risks, recommendations, and post-mitigation outcomes.
  • Tailored Solutions: Recommendations align with your organization’s safety goals and operational needs.

VIR Consultancy

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Contacts
+64 (0)2758 50679
enquire@virconsultancy.nz
Napier, Hawkes Bay, New Zealand
VIR Consultancy is an affiliated member of ACE New Zealand
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